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  1. Astra K
    Hi 45,000 miles : Vauxhall astra MK7 (K) Oct 2016, TECH LINE HATCHBACK 1.6 CDTI MANUAL 5dr Ive just had my EGR valve replace and manifold cleared out of all the build up, After an engine fault code (cost: £550) I didnt realise I wasn't doing enough long trips to keep this in good order. But I...
  2. Astra K
    Bought a 1.6 cdti eco flex (110bhp) a few months ago at auction for the mrs and have had an underboost issue and turbo whistle. Car just never seems to have that turbo boost you’d expect and EML light came on a couple of times with P0299 and P0411 codes present. Took to vaux dealer for a...
  3. Astra H
    Does anybody know what type of threads are on the throttle body where the egr pipe bolts to it. I removed my egr a few days ago to clean it and while tightening the screws when I was putting it back i accidentally stripped the threads. Can anybody help? It's an Astra H 1.9 CDTI 88kW 8 valve This...
  4. Astra H
    So recently a check engine light came on, and after scanning it the code was an EGR related code. I assumed that it just needed to cleaned and that is what I did, but in the process of cleaning I realized that the solenoid pin was stuck closed due to rust. Is there a way to open the solenoid and...
  5. Astra J/GTC
    Hi all, I have a 1.7 CDTI 2012 Astra J, which is throwing up a P0400 Exhaust gas recirculation flow incorrect code and going into limp home mode. Taken it to a local mechanic who replaced the EGR valve with a non-OEM part, and for a few days the issue had resolved, but now the problem has...
    egr
  6. Astra G
    Hello everyone! I have a recently bought Astra G 1.6 (F69) X16SZR 2000 Model Sedan with 135,000 KM on the odometer. However I have recently got a engine light after 3 weeks of owning the car. I checked the car with an OP-COM plugged into a laptop and received error code P1405 - Linear Exhaust...
  7. Astra J/GTC
    I have a 62plate 2.0cdti. Its recently been being an absolute bitch!! Sudden loss of power while driving, intermittent EML . I had the EGR valve fully cleaned on Tuesday and it lasted 4 days before limp mode and EML light again. I have code P0402 come back after being cleared too. Does this...
  8. Astra J/GTC
    Hi, can anyone tell me exactly where I would fit an egr blanking plate on a 2012 astra j 2.0 cdti? Is it at the bottom entrance of the pipe next to the egr? I can’t see where else it would go. Many thanks.
    egr
  9. Astra Technical aka The Workshop
    Hi all, sorry if this is not the right thread but I'm new here so... ^^ About a year ago I bought myself an Astra G 1.4 16v from 1999, the car has now 270k km, some time ago the car started to shake in low speeds, 20 30khms, after that the engine light went on and the fault code was related to...
  10. Astra H
    Hi all had my car mapped, performance all good my issue is I had the egr and swirl flaps deleted,I have blanked egr and swirl flaps removed/welded. I am getting car with spanner light on dash when they are both unplugged and peddle test shows 0400 egr fault and 1109 and 1110 both swirl flap...
  11. Astra H
    Hello Everyone, Couple of weeks ago I had a problem with my EGR which caused my car to idle very rough. I scanned it and it was the EGR. The car has been running fine since then with no EML after I cleared the codes but wanted to blank it off. I already have a blanking plate to fit but wanted...
  12. Astra J/GTC
    I have an A20DTH 2.0 CDTI 2011 Astra J, which has gone into limp mode a couple of times over the last couple of weeks. I took into Vauxhall this week for a diagnostic @ an eye watering £89. The result being a bunch of error codes: P023411 - Turbo Over Boost P008751 - Low Fuel Pressure P086B01...
  13. Astra G
    P1403, No 5V to EGR sensor. P0115 Engine Coolant temp circuit. How to I find and fix those problems? What parts do I need to replace? Astra 2002 Convertible Z16XE engine
  14. Astra H
    HI i have a 2006 astra h 1.9 cdti 150 ps,well i keep getting limp mode when i am accelorating hard for example going onto the motorway,in first and second i can rev all the way without it happening but 3rd gear it cuts power,and also gives me the spanner with rev limiter at exactly 4k then 4th...
  15. Astra G
    Z16XE, 02 I bought an EGR blanking plate but it won't fit due to the round valve part protruding about 4mm. its the type with no holes. Am I doing something wrong? I cut a thin Ally plate with a hole for the round valve but not the A shaped hole, and I've fitted this instead for now - will it...
  16. Astra G
    I cleaned the TB and EGR today, and noticed this threaded spigot - can anyone tell me if there should be anything attached there? (Sorry, cant attach the pic - and its somehow upside down) https://www.dropbox.com/s/878whq1q91n2dpg/DSC_0002.jpg?dl=0 Also, I'm looking for a towbar... Its an 02...
  17. New Member Introductions
    Well Yet Another Newbie Post, but figured I should say Hello. I never know what to say on these things. It may end up rambley. I'm Steve, based in South Manchester. I'm too old to finally be getting around to driving these new fangled contrapations (37). Not passed the practical test yet, I...
  18. Zafira/Zafira Tourer
    Hi. My 2004 Vauxhall Zafira 2.0 DTI is not starting. I cleaned up the egr valve then cleaned up the throttle body. I used WD40 and a vacuum cleaner to clean the gunk out. After putting everything back together, the car would not start. Any ideas? Air lock? Please help. Thanks Jamie Maik
  19. Astra H
    Hi All, please help my 2005/55 plate 1.9 CDTI SRI 150 XP Astra is playing up. It wont start in the mornings without hooking the battery up to a donor battery. seems to be ok when driven during the day but if left for about 9 hours it wont start on its own. had engine warning light and Service...
  20. Astra J/GTC
    Hello fellow Astra owners, have any one of you successfully found and OBD bluetooth diag (or any other diag with reasonable price) which can show DPF temperature, EGR and EGT , and maybe cat temperature (obviously to see DPF regen happening) for Astra's 1.6 CDTI (B16DTH) ? I have already bought...
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